Jul 21, 20 i have just bought the overhaul manuals for engine gearbox and transfer box for 300tdi with r380 and lt 230t fitted every stage is covered step by step. Land rover discovery r380 300tdi gearbox bell purchased reconditioned to suit my discovery. Land rover defender gearbox r380 john craddock ltd. New range rover range rover classic 1995 models on. Land rover defender r380 gearbox autogear supplies gearbox. I say this because i retired my tdi box and tried using a v8 box which failed due to the disintegration of the inputoutput shaft roller bearing and the spigot bush but found that using syntrans in the tdi box brought the syncros back to a half decent state. Gearbox r380 in defender defender 90 and 110 parts gearbox gearbox r380 from john craddock ltd. Land rover r380 suffix j gearbox overhaul part 4 final. A io520 series engine overhaul manual 31 august 2011 supersedure notice this manual revision replaces the front cover and list of effective pages for publication part no. May 30, 2010 the reason why you shouldnt use atf or any other oil than mtf is due to the synchros in a manual box and how they work. The r380 box was introduced as brand new lr gearbox across the entire land rover and range rover product lines. May 24, 2009 iam afraid i do not know to much about the mechanics of the r380 but with your mechanical experience maybe the following might help. This manual contains procedures for overhaul of the r380 gearbox on the bench with the clutch and, if applicable, the transfer box removed.
I did a z cut on the remote and had it tig welded which shortened it by 1 38 and now it fits spot on. There is a r380 gearbox for sale and wondered if anyone can confirm whether the defender td5 2002 r380 gearbox will fit the defender 300tdi 1998 i had a quick search but didnt find a definitive yes or no. This eliminates the need for problematic overdrives and gives you an ultra tough gearbox with all your gearbox speeds on one lever, and with ecrs conversion you can bolt it. For all other information regarding adjustments, removal of oil seals, clutch, transfer box and gearbox unit, consult the appropriate repair manual for the model concerned. Land rover r380 suffix j gearbox overhaul part 3 reassembly as youtube have moved the goals to become monetized, and i have a niche channel, funding is never going to happen, so i have set up. In order to give the 200tdi a more comfortable cruising speed the customer asked if we could fit an r380 conversion kit and discovery transfer box from ashcroft transmissions. View and download continental motors r68846 manual online.
I have many transmissions available from the v8 automatics i remove during my diesel conversions selling cheap. In addition to adding a synchromesh to reverse gear, extra bearings and a steel oil pump were added. I removed the mounting plate from the r380 gearbox and found that the hole spacing for the mountings was about 4mm narrower than for the mgb mounts. We do not supply the earlier series landrover 4 speed gearboxes. In my case, i am doing this overhaul because when the gearbox was at full working temperature, the 4th gear tent to grind allot. Transmissions lt77, r380, 300tdiautomatic, lt230 center. This unit was a marked improvement on strength and durability over previous models.
Weve sourced various top quality parts and manufactured our own products to help you get great parts for a sensible price, quickly and easily. Ashcroft transmissions is a uk based company specialising in the supply of rebuilt manual and automatic gearboxes, transfer cases and differentials to suit land rover, range rover, discovery and freelander 4x4 vehicles. Supply overhaul repair kits bearings, gaskets and oil seals for all major car brands. All 2016 2015 2014 20 2012 2011 2010 2009 2008 2007 2006 2005 2004 2003 2002 2001 2000 1999 1998 1997 1996 1995 1994 1993 1992 1991 1990 1989 1988 1987 1986 1985 1984 1983 1982 1981 1980 1979 1978 1977 1976 1975 1974 1973 1972 1971. Land rover 300tdi diesel engine and transmission overhaul manual new ebay. To eliminate the problem at hand, gearbox rebuild is absolutely necessary and it is recommended to replace the baulk ring with a. I believe it is a new recent onset, although i usually have music up fairly loud. The product featured is a overhaul rebuild and repair kit for the land rover defender discovery 1 2 r380 5 speed gearbox transmission unit suffix models. Land rover r380 suffix j gearbox overhaul part 1 disassembly as youtube have moved the goals to become monetized, and i have a niche channel, funding is never going to happen, so i have set up.
The r380 top photo is a suburb transmission and should have no problems with power outputs well above 300bhp, and, as you can see, in terms of fitment is the same as the lt77 bottom photo, making the conversion very simple, and the ideal choice for your rover v8 application, with the additional advantage of the short remote or std. Land rover workshop manuals discovery ii manual gearbox. Land rover r380 suffix j gearbox overhaul part 4 final assembly as youtube have moved the goals to become monetized, and i have a niche channel, funding is never going to happen, so i have set up. The stuff is up on gomog but only within one of the gearbox manualsiirc the r380s, and lr made it hard to find unless you know what to look for.
Continental lhead overhaul manual wisconsin motors, llc 2020 fletcher creek drive, memphis, tennessee 383. I have just bought the overhaul manuals for engine gearbox and transfer box for 300tdi with r380 and lt 230t fitted every stage is covered step by step. Restrain right hand bias spring using a suitable pair of grips. R380 5 speed manual diagrams find land rover parts at. I have a british leyland sd1 workshop manual and it has different paragraghs for the removal and fitting of the gearbox for the 2000, 23002600 and 3500 but the chapter with the gearbox overhaul is the same for all models and doesnt mention any differences. Lt77 and r380 remote issues by lorne goldman october 2007. R380 gearbox overhaul manual this overhaul manual contains information applicable to the following models. Before we installed the new r380 gearbox and disco transfer box.
The item contents consist of 1x input shaft bearing, 1x main shaft front bearing, 1x main shaft rear bearing, 1x main shaft extension bearing, 1x lay gear front bearing, 1x lay gear. Free land rover r380 manual gearbox overhaul manual. R380 gearbox the r380 box was introduced as brand new lr gearbox across the entire land rover and range rover product lines. Overhaul manual this overhaul manual contains information applicable to the following models. However the lt77 box was somewhat broken, so i exchanged it for an r380 which is about an 1 18 longer, which puts the gear lever further back. Apr 01, 2018 land rover r380 suffix j gearbox overhaul part 3 reassembly as youtube have moved the goals to become monetized, and i have a niche channel, funding is never going to happen, so i have set up a. Either way you want to say it, i usually have several in stock. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. Lt380 gearbox overhaul manual by anton carakoom issuu.
R380 gearbox this section is dedicated to the r380 gearbox found on a manual p38 range rover. Land rover r380 suffix j gearbox overhaul part 1 disassembly as youtube have moved the goals to become monetized, and i have a niche channel, funding is never going to happen, so i have set up a. Gearbox noise r380 defender forum lr4x4 the land rover. A new r380 fully synchronized 5 speed gearbox same style box used in defender 90s and 110s mated to the stock series iiiii part time transfer case via this adapter kit.
The stuff is up on gomog but only within one of the gearbox manualsiirc the r380 s, and lr made it hard to find unless you know what to look for. Synchros need a certain amount of friction to enable them to work. Land rover gearbox parts online gearbox parts shop. This repair manual contains maintenance and repair procedures for land rover r380 gearbox overhaul. Nov 16, 2017 i have a british leyland sd1 workshop manual and it has different paragraghs for the removal and fitting of the gearbox for the 2000, 23002600 and 3500 but the chapter with the gearbox overhaul is the same for all models and doesnt mention any differences. I had used the clive wheatley engine mountings and with the lt77 gearbox all was well. Land rover workshop manuals r380 manual gearbox overhaul. The r380 gearbox was fitted to all land rover defenders from 1994 until 2006. When we rebuild a box, the unit is stripped down, washed in both safety kleen and hot wash tanks then the casings are shot blasted with glass. These are the products we use in our reconditioned land rover. The reason why you shouldnt use atf or any other oil than mtf is due to the synchros in a manual box and how they work.
A description is included in this manual of the various models and special equipments of the series and photographs selected to illustrate the major differences between models. The stock defender 110 nas 1993 models included the lt77s five speed synchromesh manual gearbox, prone to certain common issues, including problems shifting from first to second gear and syncromesh rings slipping on fifth and other gears, gradually leading to other problems, damaging the main shaft teeth, or grinding lt230 transfer case input shaft teeth, and eventually rendering the vehicle. The manual gearboxes that we supply are the lt 77, the r 380, the lt 85 santana and the mt82 6 speed tdci gearbox. New range rover range rover classic 1995 models on discovery 1995 models on defender. Continental engines manuals parts, service, repair and. The r380 gearbox is based on the lt77 sd1 box and was fitted to the later mg rv8. Manual gearbox r380, overhaul, housing gear selector mechanism. Mar 30, 2018 land rover r380 suffix j gearbox overhaul part 1 disassembly as youtube have moved the goals to become monetized, and i have a niche channel, funding is never going to happen, so i have set up a. The baulk ring is allowed to rotate too far when the slot locating the synchro slipper wears out. Land rover defender r380 gearbox lay gear rear bearing suffix k. Here is the link to the 37 page manual complete with.
I dont know if my method for gearbox mounting would work on a lt77 gearbox. The stock defender 110 nas 1993 models included the lt77s five speed synchromesh manual gearbox, prone to certain common issues, including problems shifting from first to second gear and syncromesh rings slipping on fifth and other gears, gradually leading to other problems, damaging the main shaft teeth, or grinding lt230 transfer case input shaft teeth, and. Hi im not sure if your used to ebay over there in sweden or not i lived in denmark for 18 months and they did not have it. Land rover r380 manual gearbox overhaul manual, electrical wiring diagram, body repair manual, labour time guide chevrolet. Discussion in land rover discovery started by finite, may 30, 2010. All land rover manual gearboxes ashcroft high ratio transfer case. Ldv pilot gearbox r380 or lt77 17a classic rover forum.
Land rover discovery r380 300tdi gearbox bell hous. R380 gearbox overhaul manual free download as pdf file. R380 manual gearbox overhaul land rover workshop manuals r380 manual gearbox overhaul manual 3rd edition eng. R380 manual gearbox overhaul manual 3rd edition eng. The 380 denotes its ability to handle 380nm of force through the drivetrain. Land rover defender r380 gearbox lay gear front bearing. Continental engines manuals are a must for the diy person, offering part numbers, service and repair information, as well as original owners operators instructions and specifications. Welcome to the new syncro gearbox parts shop where weve put together the most comprehensive land rover gearbox parts shop in the world. The r380 is a radically reworked lt77 the 1940s jag gearbox remember with improved main shaft bearing arrangements that provided an overall strengthening of the box. Atf does not have the friction modifiers to support this and as a result manual boxes run on atf over the years will have a more notchy change quality. R380 gearbox for sale land rover defender 90 county lift kit snorkle 300 tdi r380 gearbox. Nas defender 110 lt77s gearbox to r380 gearbox upgrade.
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